Manufacturing team reviewing mistake-proofing and quality control procedures in an industrial environment

Overview

The Poka Yoke Management Training Kit is designed for those who want to quickly and efficiently learn how to implement Poka-Yoke-based mistake-proofing systems. Poka-Yoke is a process used to avoid inadvertent errors within organisations and establish a mistake-proofing culture across operations.

This methodology supports zero-defect work culture through practical implementation techniques and process improvement tools. The training kit is also useful for conducting corporate training sessions across manufacturing and operational environments.

Curriculum

• Session 1: Overview of Poka Yoke
• Session 2: Principles of Poka Yoke
• Session 3: Methods and Tools
• Session 4: Everyday Examples of Poka Yoke
• Session 5: Organisation-Wide Poka Yoke Approach
• Session 6: Steps for Implementation of Poka Yoke
• Session 7: Sixteen Major Losses and OEE
• Session 8: Practical Case Studies

Course Delivery

• Self-paced training material
• Editable PowerPoint presentation slides
• Trainer guide and supporting handouts
• Practical workshops and case studies
• Downloadable training resources
• Suitable for internal organisational training programmes

Programme Outcomes

• Understand Poka Yoke principles and methodology
• Apply mistake-proofing techniques within operational environments
• Improve process consistency and operational efficiency
• Support zero-defect and continuous improvement initiatives
• Conduct internal Poka Yoke awareness and training activities
• Reduce operational and process-related errors
• Implement practical Poka Yoke systems across departments

Who Should Attend

• Quality professionals
• Manufacturing personnel
• Operational improvement teams
• Continuous improvement practitioners
• Production supervisors and managers
• Internal trainers and facilitators
• Organisations implementing Lean systems
• Individuals involved in workplace quality improvement initiatives

Prerequisites

• No formal prerequisites are required.
• Basic awareness of operational improvement or quality management systems may be beneficial.

Faculty & Facilitators

Assessment & Certification

• Participants using this training kit for internal organisational training programmes may issue internal participation or completion records where applicable

Programme Snapshot

Duration:
Delivery Mode:
Accreditation:

How It Works

1. Enrol Online
2. Receive Instant Access
3. Study at Your Own Pace
4. Complete Online Assessment
5. Receive Your Certificate

Enquire Now

Explore Related Courses

Product quality planning team reviewing manufacturing and process development procedures in an industrial environment
Advanced Product Quality Planning (APQP) Training provides practical knowledge of APQP implementation, product quality planning, process development, and manufacturing quality requirements.
Quality and manufacturing professionals reviewing production approval and compliance procedures in an automotive manufacturing environment
Production Part Approval Process (PPAP) Training provides practical knowledge of PPAP requirements, submission processes, quality planning, and manufacturing approval documentation.
Engineering and quality professionals reviewing failure analysis and risk assessment procedures in a manufacturing environment
Failure Mode and Effects Analysis (FMEA) Training provides practical knowledge of FMEA methodology, risk analysis, failure prevention, and process improvement techniques.
Cart (0 items)

To Lead Our Clients To Better Performance

Contact Info

Mon - Fri : 8:00 -16:30
+27 31 020 2248
admin@m-theory.co.za

Office Address

First Floor Building 2
Gleneagles Office Park
10 Flanders Drive
Mount Edgecombe
Durban
Kwa-Zulu Natal
4302